boiler hydrotest procedure

Industrial boilers

Product thermal capacity: 4-35 t/h

Working pressure: 1.0-2.5 MPA

Outlet temperature: 184-350 ℃

Available fuel: natural gas, coke oven gas, bio-gas,liquid propane gas, diesel, heavy oil, light oil, crude oil

Available industries: Petroleum, chemical, chemical fiber, pharmaceutical, textile printing and dyeing, building materials, wood processing, vegetable oil processing and other industries

  • Product introduction
  • Technical advantages

boiler hydrotest procedure have a three-pass round coil structure. A conical coil is used for the effective protection of the furnace wall at the boiler end. This product is equipped with an advanced combustion device and is fully automated in operation. After the burner ignites the fuel, flame fills the round coil tubes and transfers heat by radiation through the tube wall (first pass). The high temperature flue gas gathers at the back door and then turns to the convection tubes section (second pass), where heat transfer takes place by convection. The flue gas gradually cools down here and flows to the front door, where it is reversed and goes into the third pass. After that, it enters into the chimney through the economizer and is released into the atmosphere.

boiler hydrotest procedure.This type of heater is delivered as a whole, and is installed on site, it only needs to connect thermal gas(oil) piping and electricity to start operation. The heater has four heating areas: furnace radiation heating area, the first convection tube bundle heating area, the second convection tube bundle heating area and economizer (waste heat boiler).

Digitized manufacture
  • The laying-off of steel tube adopts CNC 3D laser cutting machine.
  • The manufacture of round coil tube adopts CNC coil tube automatic production line. Once-forming and no need for plastic .
Full argon arc welding
  • The tube butt adopts argon arc welding technique and the seams will be done x ray real-time imaging, preventing unqualified seams from entering coil production line .
Easy operation
  • Heater is wholly assembled before delivery, it is easy for installation, debugging and operating.
  • Fully automatic operating, burning, liquid level of high level tank, outlet temperature and flow rate are adjusted automatically and self-protected.
  • The inlet and outlet with end flanges and flanged cover structure facilitate the installation and layout of tubeline in boiler house.
Less fuel consumption
  • Internal side adopts good insulation material, outside uses stainless steel plate, which can mostly reduce heat lost and make working environment better.
  • Multilayers closely spaced tube bundle and steel rod is used to seal and fix, completely eradicating short circuit of flue gas.
  • Before delivery, the residue moisture is removed completely, so the system draining period is reduced to 2 days from 12 days.
Safely operation
  • The inner coil tube has bigger flow rate, so it is more stable under high temperature operation.
  • Conical coil effectively protects the furnace wall at the end of heater and burner on the top.
boiler hydrotest procedure boiler hydrotest procedure boiler hydrotest procedure

What is Boiler Hydrostatic Test in Thermal Power Plant

Boilers in thermal power plants work at high pressures and temperature. Hydrostatic tests are mandatory as per boiler regulations to test the integrity of all the parts and joints in a boiler. Water and hydrostatic pumps are used to carry out the test. This article gives a brief on the hydrostatic test principles. Hydrostatic tests are also done on all types of pressure vessels. > Get A Quote >

Hydrostatic Testing of Pressure Vessels at Calculate

Pressure vessels designed for the internal pressure are required to be subjected to hydrostatic test after completion of their fabrication. Two methods are provided in the ASME Sec. VIII Div.2 to calculate the minimum test pressure. > Get A Quote >

ASME Code Section VIII Pressure Tests - mtm-inc.c

Pastor, T.P., "Companion Guide to the ASME Boiler and Pressure Vessel Code, Volume 2, Fourth Edition, Chapter 21 Section VIII- Division 1: Rules for Construction of Pressure Vessels", 2010 > Get A Quote >

Boiler hydrostatic test | Article about boiler hydrostati

boiler hydrostatic test [′bȯil·ər hī·drə′stad·ik ′test] (mechanical engineering) A procedure that employs water under pressure, in a new boiler before use or in old equipment after major alterations and repairs, to test the boiler's ability to withstand about 1½ times the design pressure. > Get A Quote >

Hydrostatic test of pressure vessel - America

2008-11-3 · we done hydrotest on pressure vessel designed in accordance with ASME VIII Div 1 2007. The old guys in the workshop applied the pressure based on x1.5 of design pressure instead of x1.3 of the current requirement. If the hydrostatic test procedure didn't state the max test pressure allowed, then what would be the max limit? what is your opinion? > Get A Quote >

HydroTest Procedure - Boiler and Pressure Vesse

2012-7-10 · Our Client has specified to conduct a hydrotest on 2 of his vessels, individually, while placed in a vertical position . But, due to certain limitations, we are made to conduct the hydrotest in the HORIZONTAL position, with both the vessels joined together by bolting common Flanges of each vessel, with each other .. While placed horizontal, The water can be filled only through one of > Get A Quote >

Is the hydraulic testing of boilers done at pressure?

yes .. during initial commissioning and acceptance testing, hydraulic testing is preformed after hydrostatic testing (certification that the boiler and boiler piping meets design pressures) to validate that the boiler and associated systems has be > Get A Quote >

49 CFR § 230.36 - Hydrostatic testing of boilers. | CF

2019-5-22 · (4) After any riveting on an unstayed portion of the boiler. (b) Method of testing. The metal temperature of the boiler shall be between 70 degrees Fahrenheit and 120 degrees Fahrenheit each time it is subjected to any hydrostatic pressure. Hydrostatic testing required by these rules shall be conducted at 25 percent above the MAWP. > Get A Quote >

Standard procedure for hydrotest as per asme

Standard procedure for hydrotest on rcc water retaining structures? As per I.S code 3370 part I & II, there is 40mm tolerance for leakage for R.C.C structures. following method are used for > Get A Quote >

Official Website Department of Occupational Safet

Application for Design (Steam Boiler, Hoisting Machines, UPV & Lifts) and Pipeline Approval (SKUD V3 ) Notification of Occupational Disease and Poisoning Reporting (e-JKKP7) Chemical Information Management System (CIMS) e-Status Result of Steam Engineer/EPD Examination; > Get A Quote >

Boiler hydrostatic test | Article about boiler hydrostati

boiler hydrostatic test [′bȯil·ər hī·drə′stad·ik ′test] (mechanical engineering) A procedure that employs water under pressure, in a new boiler before use or in old equipment after major alterations and repairs, to test the boiler's ability to withstand about 1½ times the design pressure. > Get A Quote >